IBU115 (Induction Brazing Unit – 1 x TTH15 15kW)

Lötanlage

Scope of work: Induction brazing of stainless steel tubes in the automotive industry
Cycle time: approx. 2-3 min
Place of installation: Poland

This brazing workplace has been equipped with a protection gas unit and has been designed for the inductive brazing of stainless steel tubes and turned/milled parts in the shape of T- and pipe fittings.

The operator manually inserts the single components and activates a clamping tool via a two hand activator. The brazing assembly naturally comes with a RFID component identification. This ensures that the customer specific brazing program is chosen and all product-dependent parameters regarding the protection gas unit are initialized. Preparation- and type errors can thereby be eliminated. The brazing assembly has been designed for a five-day working week in a three shift working pattern for 30.000 parts a year with 2 brazing joints each. The PLC interface always displays the current brazing process and supervises every single assembly step. Furthermore, the corresponding temperature profile is graphically displayed. The brazing parameters are saved within a loc-file (Name of operator, temperatur profile, maximum temperature, amount of protection gas, etc.).

The device was designed in a way that allows an alteration of the product line. To achieve this, only the customer specific product carries has to be altered. Thereby, the operation of the IBU115 is warranted for years.

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IRT210 (Induction Rotary Table – 2 x TTH10 10kW)

Lötanlage

Scope of work: Induction brazing of stainless steel tubes in the automotive industry
Cycle time: approx. 12-15 sec
Place of installation: China

This induction round table was especially developed for the brazing of ball-type nipples onto stainless steel tubes with protective gas.

The operational procedure can be summarized as follows: A staff member inserts a new assembly group with an already mounted ball-type nipple. The ball-type nipple is brazed onto the steel tube during the first cycle, automatically rotated by 180° and then completed, after the staff member mounted the second ball-type nipple with a copper brazing preform. There are always two steel tubes infront of the operator, one for the first and one for the second brazing joint. The induction round table consists of 12 double stations.

Furthermore, the brazing assembly is equipped with a system that automatically discharges steel tubes that do not meet the prior defined brazing parameters. This prevents that n.i.o. parts are further processed. This induction round table can realise more than 2.5 million brazing joints per year.

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TTH15HT

Mobile Anlage

TTH15HT
Type TTH15HT
HF-output (inductor power) in kW 15
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 550 x 350 x 530
Dimensions of the heating station b x h x t (in mm) 86 x 217

The induction heating unit TTH15HT consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH15HT has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

TTH12HT

Mobile Anlage

TTH12HT
Type TTH12HT
HF-output (inductor power) in kW 12
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 550 x 350 x 530
Dimensions of the heating station b x h x t (in mm) 86 x 217

The induction heating unit TTH12HT consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH12HT has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

TTH10HT

Mobile Anlage

TTH10HT
Type TTH10HT
HF-output (inductor power) in kW 10
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 550 x 350 x 530
Dimensions of the heating station b x h x t (in mm) 86 x 217

The induction heating unit TTH10HT consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH10HT has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

TTH8HT

Mobile Anlage

TTH8HT
Type TTH8HT
HF-output (inductor power) in kW 8
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 550 x 350 x 530
Dimensions of the heating station b x h x t (in mm) 86 x 217

The induction heating unit TTH8HT consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH8HT has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

TTH5HT

Mobile Anlage

Type TTH5HT
HF-output (inductor power) in kW 5
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 450 x 150 x 650
Dimensions of the heating station b x h x t (in mm) 54 x 140

The induction heating unit TTH5HT consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH5HT has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

TTH3HT

Mobile Anlage

Type TTH3HT
HF-output (inductor power) in kW 3
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 450 x 150 x 650
Dimensions of the heating station b x h x t (in mm) 54 x 140

The induction heating unit TTH3HT consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH3HT has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

TTH2HT

Mobile Anlage

Type TTH2HT
HF-output (inductor power) in kW 2
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 450 x 150 x 650
Dimensions of the heating station b x h x t (in mm) 54 x 140

The induction heating unit TTH2HT consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH2HT has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

TTH5t

Stationäre Anlage mit Taktbetrieb

Type TTH5t
HF-output (inductor power) in kW 5
Frequency in kHz 70 - 450
Dimensions of the generators w x h x d (in mm) 450 x 150 x 650
Dimensions of the heating station b x h x t (in mm) 160 x 100 x 240

The induction heating unit TTH5t consists of two components, the high frequency Generator and the stationary heating station with the corresponding inductor.

The TTH5t has been designed with state of the art semiconductor technology and therefore enables an optimal overall efficiency of the unit. The generator automatically selects the resonance frequency for any inductor and thereby always achieves maximum output.

Data sheets

Datenblatt TTH2t-3t-5t 160308 Datenblatt TTH2t-3t-5t EN opt